In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Zf5hp24 fluid drain and filter change discussion in technical archive started by saint. This is what makes a revmax zf 5hp24 valve body superior to the rest. After sorting out various running issues and getting the vehicle through an mot, have been driving for a month now. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Refer to figure 9 for exploded view of the valve body assembly components. Read online tcase problem rangerover 5hp24 valve body pro book pdf free download link book now. A number of th180 manual valve body are for sale for. These units are notorious for several complaints, the most common being. To meet the requirements for more ratios, only the way with additional components could be chosen. This is what makes a revmax zf 6hp valve body superior to the rest. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology.
Proprietary cleaning process removes all metal and clutch particles by using an automated valve body wash machine. Refer to figure 112 for channel plate screen location on the upper side. Every driver is different and uses there vehicle in a different way, some race, some tow, some cruise, some just like performance. I took my time and rebuilt it over many weekend over the summer. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. That made the gearboxes bigger, heavier and even more expensive. Every level 10 valvebody is custom assembled just for your application. Zf 5hp24 equipped audi, bmw, jaguar and range rover vehicles.
Although the specifics described below do not apply to all versions of the valve body, the principals and procedures are often similar for other versions of the transmission and in some cases other transmissions entirely. I have a 16 page pdf writeup with photos of the process. If you have the zf 5hp24 transmission, there is some good information here if youre up for rebuilding it yourself. Zf5hp24 5speed automatic transmission b a transmissions. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. Click on a part number to view part variations, pricing, and availability. Zf 5hp24 transmission repair manual pdf free onlinethis manual covers the procedure for repairing the complete transmission. After i got tired of this exercise i rebuilt my valve body. In this video i go through the assembly procedure for this zf valvebody. There is no such thing as one size fits all when it comes to transmission parts like valve bodies, and dont let anyone tell you different.
Refer to figure 10 for exploded detail view of the rear side of the main valve body. During the first year, defective valve bodies will be replaced, free of charge. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. This technical guide introduces the new aj v8 engine and 5hp24 transmission installed in the xk8 sports car. Ensure the correct location of the valve body in the housing. Zf 5hp24 transmission repair manual pdf online download. Spr01 ni housing, lower front one with manual valve. This automatic transmission debuted in 1996, and as of 2014 is still in production. There is an updated pressure regulator valve see figure 2 which could help the situation as long as the valve bore is not worn. Setting an output speed sensor code after around 6 miles and going into limp home mode. Zf5hp24 5speed automatic transmission the zf5hp24 automatic transmission is a 5speed transmission that is found in bmws, land rovers, audis and jaguars. This is a completely rebuilt valve body for the zf 6hp series of transmissions.
Whether you need zf5hp24 wiring diagram information, zf5hp24 transmission rebuilders tips, zf5hp24 technical information, zf5hp24 diagnostics, zf5hp24 troubleshooting help, or just answers to your zf5hp24 transmission rebuilders question, the transmission rebuilders network is the place to go. Zf 5hp24 valve body fault hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. Up to 10 main components gear sets, ravigneaux considered as 2, brakes, clutches showed, that this marked the end. Details about transgo pressure regulator valve bmw jaguar rover zf5hp24 trans.
Automatic gearbox zf 5hp24 was developing on the basis of fourspeed automatic gearbox. Bmw zf5hp24 valve body installation ipt transmissions. After the first year, valve bodies may be returned for repair or replacement, with the only cost to the customer being shipping charges. Before purchase identify your valve body to see if it will fit. Zf 5hp24 automatic transmission spare parts catalog. Alsoi see some people talking about a manual,is that the zf 5hp24 repair manual. Zf5hp24 parts whatever it takes transmission parts. Download tcase problem rangerover 5hp24 valve body pro book pdf free download link or read online here in pdf. Fully automatic control system of gearbox allowed the transmission to easily cope with the increased power of eightcylinder engines. It has 155k miles on it, it really did not need a rebuild. It is intended to give jaguar dealer workshop personnel an overview of their construction and operation, and is for information purposes only. Refer to figure 108 for lower rear valve body exploded view and identification of valves. No yes allow time for excess oil to drip then install fill plug pos.
Wasnt in a hurry as it really is our winter driver. Transmission repair manuals zf 5hp24 instructions for. The 5hp is the last transmissionfamily conventionally designed. I rebuild 5hp24 s just for fun and i have lots of spare parts lying around so let me know if i can help out at all. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. The legend for figure 10 which identifies the main valve body components is found on page 16. Regarding the availability of the sonnax oversized valve kit 9740 and im assuming that youre referring to the main pressure regulator valve here i use jpat near bristol for my parts and i know that theyre a sonnax distributor. Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. Notes from a recent transmission rebuild zf 5hp24 any questions drop me a line. Zf 5hp24 oem rebuilt, updated valve body revmax converters.
The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Actually fivespeed gearbox got additional friction clutches that allowed increasing the number of steps. This site uses cookies for content and advertising personalization, and to analyze traffic. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Warranty claims must be directed to sonnax at 18662438829 before any attempt is made to return a valve body. The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. I recently rebuilt the transmission on my 98 vdp at k mileskm to repair a bad a drum which had broken at the snap ring groove allowing a 3. Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. Zf parts for automatic transmissions, zf transmissions, zf parts. If you can confirm you have a similar setup i can send you the diy writeup. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom.